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The Challenge
• The customer wanted to develop portable systems for marketing
campaigns in support of sporting and corporate events worldwide.
• The customer’s rack mountable computer systems are
sensitive to shock, vibration, and temperature. As the virtual marketing
systems are “live”, failure of the customer’s
electronics
and computer systems is NOT AN OPTION.
• For security purposes, the electronics and computer system
are required to operate
with the rackmount case closed. As the customer’s system generates
a substantial
amount of heat, an alternate method of actively dissipating the
heat was required.
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• Technician access to electronics installed deep within the
case was required.
• In addition to static setups, the systems also needed to be
readily and securely
installed in vehicles. |
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The Solution
As the customer was located across the continent, Impact’s design
professionals teleconferenced with their engineers to determine the
scope of their application and which approach would best address their
requirements. A technical proposal was submitted to the client. After
further discussions, solid models of the proposed case were developed
and submitted to the customer for review and input. |
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Impact’s standard shock
mounted rackmount case
design was chosen as the base concept with substantial modifications
to address the heat, security and access requirements. In response
to the heat dissipation issue, the customer opted to obtain a portable
A/C unit and “daisy chain” the cases in series with it.
Each of the lids of the case had a retractable A/C vent connector
(with baffling) and hinged cover for air flow distribution. |
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As the customer
wanted flexibility regarding the
number of I/O cables used at any time, Impact’s
designers developed a flexible EDPM rubber
“rain boot” - installed immediately below the
retractable baffle. As electronics are installed on the front and
rear rack frames, a set of adjustable vertical rails was installed
at the midpoint (between the front and rear rack frames). A large
hinged panel was installed on each side of the case’s main
body to allow access to the interior section of the rack to facilitate
electronics installation and allow technician access in the field.
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For security purposes,
the latches for all hinged panels were mounted on the inside of
the case.
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