Custom Foam Interiors | Impact Cases

Protect your payload - no matter the destination

Having the correct interior is critical to protecting your valuable payload. For every application, there is an optimal insert design and method of manufacture.

Foam Manufacturing Techniques

Our experienced team of case interior specialists employ the best techniques to create protective foam interiors that ensure the utmost protection of your products and equipment.

Foam Materials

We carry a complete range of options for foam-lined materials for foam inserts to cushion and protect your product, including polyurethane, polyurethane ester foam, anti-static polyurethane as well as specialty foams.

Foam Interior Design

With over 25 years experience in designing and manufacturing specialized foam interiors, we have the knowledge base and manufacturing expertise to ensure that your valuable payload is protected.

So, how do you know which interior design and foam material will work best for you? This is where our technical experts can help. Below are choices of foam interior designs.

Foam Blocks

Foam blocks are manually cut and strategically placed within the case to support the component(s). This interior design is best suited to support and protect 1 - 2 components (of similar size).

Foam Lining

The case is lined with foam (0.5 in. or thicker). This is ideal for general purpose applications where dedicated component cavities are not required.

Foam Lining + Blocks

As the name suggests, this is a foam lined case which also has foam blocks strategically placed to support the component(s). This interior design is often used to protect equipment which has protruding elements (such as connectors) and is best suited for a maximum of 3 components (of similar size).

Foam Layers

The case is filled with loose layers of polyurethane ester (soft) or polyethylene (hard) foam. A case supplied with foam layers can be readily customized by the end user.

Custom Foam Insert

If there are more than 3 cavities in a case, the case interior typically is deemed a custom insert because the geometry, orientation, fit and access of all components must be simultaneously addressed. There are 4 principal methods of manufacturing custom inserts: Hand-Cut, CNC Router, CNC Water jet and Die Cut.