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Custom case interiors and shell modifications, Impact Cases
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Single Lid
Customization

When an Impact single lid case suits your requirements but needs modifications for your specific application, we build it your way, from the shell to the interior.

Single Lid Customization
Engineered mounting systems, Impact Cases
Engineered Mounting Systems
Container system, Impact Cases
Container System
Shipping case for large plotter, Impact Cases
Shipping Case For Large Plotter
Custom climate controlled insulated transit case with telescopic handle wheel kit, removable chassis with anodized face plate and powder coated finish, Impact Cases
Custom Climate Controlled Insulated Transit Case with Telescopic Handle Wheel Kit, Removable Chassis with Anodized Face Plate & Powder Coated Finish
Transit case with shock mounted EMI shielded chassis, Impact Cases
Transit Case With Shock Mounted EMI Shielded Chassis

Custom Case
Interiors

We are proud to be North America's premier manufacturer of precision-engineered case and container interiors. When your application requires a secure solution for protecting and organizing high-value equipment, our expertly crafted interiors deliver exceptional performance and reliability.

From concept to completion, our team works closely with you to develop a solution tailored to your exact requirements. Using innovative engineering and state-of-the-art CNC manufacturing equipment, we create precision-fit foam and structural interior systems that maximize protection, improve organization, and ensure your equipment is ready for transport and deployment.

Precision CNC-machined case interior, Impact Cases
Custom case interior with fitted equipment frames, Impact Cases
Custom fitted case interior detail, Impact Cases
Interior Engineering

Protect Your Payload. No Matter The Destination.

Having the correct interior is critical to protecting your valuable payload. For every application, there is an optimal insert design and method of manufacture.

Custom engineered foam interior production at Impact Cases
Custom Foam Interiors · Factory Floor
Precision foam-fitted firearm case interior, Impact Cases
Encapsulated Payload · Precision Foam Fit
  • Material XLPE, polyurethane, polyurethane ester foam, anti-static polyurethane, and specialty foams
  • Fabrication Hand-cut, CNC router, waterjet, oscillating-knife and die-cut methods
  • Precision Fit 360-degree encapsulated transport for sub-systems, sensitive optics and delicate electronics
  • Experience Over 35 years designing and manufacturing specialized foam interiors
  • Qualification Testing qualification confirms cushioning meets or exceeds specified shock and vibration criteria
Foam Manufacturing Techniques

The Right Method For Every Payload

Our team employs specialized manufacturing techniques to create protective foam interiors that ensure the utmost protection of your products and equipment.

Foam blocks interior technique
FI-01

Foam Blocks

Foam blocks are manually cut and strategically placed within the case to support the component(s). This interior design is best suited to support and protect 1 to 2 components of similar size.

  • Method Manual cut & placement
  • Components 1 to 2 similarly-sized items
  • Best For Simple, robust protection with fast turnaround
Foam lining interior technique
FI-02

Foam Lining

The case is fully lined with 0.5 in. or thicker foam for general-purpose applications requiring overall interior cushioning and impact absorption.

  • Method Sheet foam bonded to interior walls
  • Thickness 0.5 in. minimum
  • Best For General-purpose protection and vibration damping
Foam lining plus blocks interior technique
FI-03

Foam Lining + Blocks

A combined lining and block approach, full interior lining with additional cut blocks for components with protruding elements. Accommodates up to 3 components in a single case.

  • Method Lining + manual cut blocks
  • Components Up to 3 items
  • Best For Equipment with irregular protrusions or mixed geometry
Foam layers interior technique
FI-04

Foam Layers

Loose layers of polyurethane ester or polyethylene foam that the end-user can reconfigure in the field. Ideal for evolving payload configurations and multi-use deployments.

  • Method Loose-lay polyurethane ester or polyethylene sheets
  • Flexibility User-customizable without tools
  • Best For Changing payloads, field-reconfigurable kits
Custom CNC foam insert
FI-05

Custom Foam Insert

For 3 or more cavities, a fully custom insert is engineered and manufactured to your exact specifications. The most precise and protective solution available.

  • Method Hand-cut, CNC router, waterjet, or die-cut
  • Components 3+ cavities
  • Best For Precision-sensitive payloads, optics, mil-spec equipment
Contact A Designer

Have a drawing, a payload,
or a problem to solve?

Talk to our engineers. We'll spec the right system and get you a price.

Contact Us